Automatic two, four, six, and eight head vial filling and rubber stoppering Machine

We are pleased to present our state-of-the-art automatic two, four, six, and eight head vial filling and rubber stoppering Machine, the height of accuracy and productivity in pharmaceutical production. This machine is made with cutting-edge technology and is intended to withstand the demanding requirements of contemporary pharmaceutical production lines. Its various heads let it to process two, four, six, or eight vials at once, guaranteeing maximum throughput without sacrificing accuracy. To ensure consistency throughout every batch, the filling mechanism is painstakingly calibrated to deliver exact amounts of liquid medication into each vial. Additionally, each vial is securely sealed to preserve product integrity and avoid contamination thanks to the seamless integration of the rubber stoppering system.
This machine is incredibly versatile and dependable, easily handling different vial sizes and compositions. Its automated process reduces the need for human interaction, lowers the possibility of mistakes, and guarantees consistently high-quality output. Our automatic vial filling and stoppering machine revolutionizes the production process, streamlining operations and maximizing efficiency in both small-scale laboratories and large-scale industrial facilities.

Automatic Vial Filling and Rubber Stoppering Machine

Automatic Vial Filling and Rubber Stoppering Machine

Pharmaceutical and biotech manufacturing processes are revolutionized by this Automatic Vial Filling and Rubber Stoppering Machine, which offers unmatched accuracy, dependability, and efficiency. These state-of-the-art equipment are engineered to optimize the manufacturing process of injectable products, vaccinations, and liquid pharmaceuticals. They can fill numerous vials at once, greatly improving throughput without sacrificing accuracy, because to their eight or two head configuration. Carefully monitoring the filling process guarantees uniform dosage and reduces product waste. Furthermore, each vial is effectively sealed by the integrated rubber stoppering mechanism, maintaining the integrity of the substance and its shelf life. These devices are adaptable, supporting a range of vial shapes and sizes to satisfy different manufacturing requirements. Advanced features allow producers to comply with regulations and maintain strict quality standards. Examples of these features include adjustable settings and automated inspection systems.

Process of Automatic Vial Sterilizing Tunnel

Vial Loading:

  • Empty vials are loaded onto the machine's conveyor or feed system. This can be done manually or automatically, depending on the machine's configuration.

Filling :

  • The vials move along the conveyor to the filling station. At this stage, the appropriate amount of liquid or product is dispensed into each vial.

Capping or Stoppering:

  • After filling, the vials move to the stoppering station. Rubber stoppers are placed into the neck of each vial to seal them.

Capping (if applicable):

  • If the vials require an additional cap on top of the rubber stopper, this step follows stoppering. Caps are placed and sealed onto the vials to provide further protection and tamper evidence.

Inspection:

  • Vials may undergo inspection at various stages of the process to ensure they are filled accurately, stoppered correctly, and free from defects.

Labeling and Packaging

  • Once the vials are filled, stoppered, and inspected, they move to the labeling and packaging stage. Labels containing product information, lot numbers, expiry dates, etc., are applied to the vials.

Cleaning and Maintenance:

  • Regular cleaning and maintenance of the machine are essential to ensure its proper functioning and to prevent contamination of the filled vials.

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